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Common Daewoo Kalos Problems, Faults, and Repair Costs

Every known Daewoo Kalos MOT issue, ranked by how common it is and what it costs to fix. Based on 1,061 real MOT tests across 3 model years.

Segment: small family car | Fuel: Petrol

65%

Daewoo Kalos pass rate

67%

Daewoo average

82%

National average

The Daewoo Kalos has an average MOT pass rate of 65%, which is 2 points below the Daewoo average and 17 points below the national average. The DAEWOO KALOS has maintained consistent MOT pass rates across model years, varying by only 3 percentage points.

Check Your Daewoo Kalos's MOT History

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Most Common Daewoo Kalos MOT Issues

Ranked by how likely they are to affect your Daewoo Kalos, with typical repair costs

Brakes

High likelihood

£80 - £450

Typical repair cost

Common advisories:

Brake discs worn, brake pads thin, handbrake adjustment needed

Failure points:

Brake disc excessively worn, brake pipe corroded, brake efficiency below minimum

Suspension

High likelihood

£150 - £600

Typical repair cost

Common advisories:

Suspension arm bush worn, shock absorber misting, spring corroded

Failure points:

Coil spring broken, ball joint excessive play, shock absorber leaking

Lights

High likelihood

£15 - £200

Typical repair cost

Common advisories:

Headlamp aim slightly out, lens deteriorated

Failure points:

Headlamp not working, brake light not functioning, indicator failure

Tyres

High likelihood

£50 - £300

Typical repair cost

Common advisories:

Tyre approaching legal limit, slight damage to sidewall

Failure points:

Tyre below minimum tread depth, tyre has a cut exposing ply

Exhaust & Emissions

High likelihood

£80 - £800

Typical repair cost

Common advisories:

Exhaust mounting corroded, slight exhaust leak

Failure points:

Exhaust emissions exceed limits, catalytic converter efficiency low, DPF warning

Steering

High likelihood

£100 - £500

Typical repair cost

Common advisories:

Track rod end has slight play, steering rack boot deteriorated

Failure points:

Steering rack leaking, track rod ball joint worn beyond limits

Body & Structure

High likelihood

£200 - £1200

Typical repair cost

Common advisories:

Surface corrosion on subframe, slight body panel damage

Failure points:

Structural corrosion, body mounting corroded through, chassis weakness

Windscreen & Wipers

Lower likelihood

£10 - £350

Typical repair cost

Common advisories:

Minor windscreen chip, wiper blade deteriorated

Failure points:

Windscreen crack in swept area, wiper does not clear windscreen

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Daewoo Kalos Reliability by Year

MOT pass rate for each model year, based on real test data

2003
65%
Worst year
2004
65%
2005
71%
Best year
YearFuelEnginePass RateFail Rate
2005Petrol1.4L71%27%
2004Petrol1.4L65%34%
2003Petrol1.4L65%34%

Most Reliable Year

2005

71% pass rate from 84 tests

View 2005 Daewoo Kalos details

Least Reliable Year

2003

65% pass rate from 337 tests

View 2003 Daewoo Kalos details

Daewoo Kalos Running Costs

Want to know the full annual running costs for the Daewoo Kalos? Including fuel, tax, insurance, and predicted repairs based on MOT history.

View Daewoo Kalos Running Costs

Daewoo Kalos FAQ

What are the most common Daewoo Kalos problems?

The most common Daewoo Kalos MOT problems are brakes, suspension, lights, tyres, exhaust & emissions, steering, body & structure issues. These are the areas most likely to cause advisories or failures during an MOT test, based on 1,061 real tests.

Is the Daewoo Kalos reliable?

The Daewoo Kalos has an average MOT pass rate of 65%, which is 17 points below the national average of 82%. This is below average, so budget for potential repairs.

Which year Daewoo Kalos is most reliable?

The 2005 Daewoo Kalos is the most reliable year with a 71% MOT pass rate. Avoid the 2003 model year if reliability is your priority, as it has the lowest pass rate at 65%.

How much does it cost to fix common Daewoo Kalos faults?

Repair costs vary by issue. Brake work on a Daewoo Kalos typically costs £80-£450, suspension repairs cost £150-£600, and exhaust/emissions fixes cost £80-£800. Lighting and wiper fixes are usually under £200.

Check a Specific Daewoo Kalos

Enter any reg plate to see the exact MOT history, defects found, health score, and running cost estimate for that specific car.

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Other Daewoo Models

Common problems pages for other Daewoo models

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