Common Chevrolet Kalos Problems, Faults, and Repair Costs
Every known Chevrolet Kalos MOT issue, ranked by how common it is and what it costs to fix. Based on 4,772 real MOT tests across 4 model years.
Segment: small family car | Fuel: Petrol
66%
Chevrolet Kalos pass rate
76%
Chevrolet average
82%
National average
The Chevrolet Kalos has an average MOT pass rate of 66%, which is 10 points below the Chevrolet average and 16 points below the national average. The CHEVROLET KALOS has maintained consistent MOT pass rates across model years, varying by only 2 percentage points.
Check Your Chevrolet Kalos's MOT History
Enter your reg plate to see the specific issues found on your car, plus a health score and running cost estimate.
Most Common Chevrolet Kalos MOT Issues
Ranked by how likely they are to affect your Chevrolet Kalos, with typical repair costs
Brakes
High likelihood£80 - £450
Typical repair cost
Common advisories:
Brake discs worn, brake pads thin, handbrake adjustment needed
Failure points:
Brake disc excessively worn, brake pipe corroded, brake efficiency below minimum
Suspension
High likelihood£150 - £600
Typical repair cost
Common advisories:
Suspension arm bush worn, shock absorber misting, spring corroded
Failure points:
Coil spring broken, ball joint excessive play, shock absorber leaking
Lights
High likelihood£15 - £200
Typical repair cost
Common advisories:
Headlamp aim slightly out, lens deteriorated
Failure points:
Headlamp not working, brake light not functioning, indicator failure
Tyres
High likelihood£50 - £300
Typical repair cost
Common advisories:
Tyre approaching legal limit, slight damage to sidewall
Failure points:
Tyre below minimum tread depth, tyre has a cut exposing ply
Exhaust & Emissions
High likelihood£80 - £800
Typical repair cost
Common advisories:
Exhaust mounting corroded, slight exhaust leak
Failure points:
Exhaust emissions exceed limits, catalytic converter efficiency low, DPF warning
Steering
High likelihood£100 - £500
Typical repair cost
Common advisories:
Track rod end has slight play, steering rack boot deteriorated
Failure points:
Steering rack leaking, track rod ball joint worn beyond limits
Body & Structure
High likelihood£200 - £1200
Typical repair cost
Common advisories:
Surface corrosion on subframe, slight body panel damage
Failure points:
Structural corrosion, body mounting corroded through, chassis weakness
Windscreen & Wipers
Lower likelihood£10 - £350
Typical repair cost
Common advisories:
Minor windscreen chip, wiper blade deteriorated
Failure points:
Windscreen crack in swept area, wiper does not clear windscreen
Is your specific car affected?
Enter your reg plate to check your car's individual MOT history, health score, and flag any issues.
Premium check (£4.99) includes stolen, finance, and write-off verification.
Chevrolet Kalos Reliability by Year
MOT pass rate for each model year, based on real test data
Chevrolet Kalos Running Costs
Want to know the full annual running costs for the Chevrolet Kalos? Including fuel, tax, insurance, and predicted repairs based on MOT history.
View Chevrolet Kalos Running CostsSave Money on Your Chevrolet Kalos
Exclusive deals and services picked for your Chevrolet Kalos
Compare car insurance
Could save you £200+ on insurance
Get quotes from top UK insurers in minutes
Compare quotes →Compare prices in 60 seconds
🚗Breakdown cover
Cover from under £4/month
RAC, AA, and Green Flag deals compared
Compare cover →Instant online quotes
✅Extended warranty
Plans from £15/month
Protect against unexpected repair bills
Get a quote →Cover starts immediately
🔧Book an MOT
Save up to 50% vs dealerships
Find the cheapest MOT near you
Find garages →Book online in minutes
Chevrolet Kalos FAQ
What are the most common Chevrolet Kalos problems?
The most common Chevrolet Kalos MOT problems are brakes, suspension, lights, tyres, exhaust & emissions, steering, body & structure issues. These are the areas most likely to cause advisories or failures during an MOT test, based on 4,772 real tests.
Is the Chevrolet Kalos reliable?
The Chevrolet Kalos has an average MOT pass rate of 66%, which is 16 points below the national average of 82%. This is below average, so budget for potential repairs.
Which year Chevrolet Kalos is most reliable?
The 2007 Chevrolet Kalos is the most reliable year with a 67% MOT pass rate. Avoid the 2005 model year if reliability is your priority, as it has the lowest pass rate at 64%.
How much does it cost to fix common Chevrolet Kalos faults?
Repair costs vary by issue. Brake work on a Chevrolet Kalos typically costs £80-£450, suspension repairs cost £150-£600, and exhaust/emissions fixes cost £80-£800. Lighting and wiper fixes are usually under £200.
Check a Specific Chevrolet Kalos
Enter any reg plate to see the exact MOT history, defects found, health score, and running cost estimate for that specific car.
Other Chevrolet Models
Common problems pages for other Chevrolet models