FORD TOURNEO CUSTOM (2016)
Running costs, reliability data, and common problems from 58 real MOT tests.
Annual Cost
£1,895
£158/month
MOT Pass Rate
90%
Excellent
Road Tax
£395
Based on CC/year
Insurance
Grp 25-38
2200cc Diesel
Great Choice
90% pass rate, £1895/year to run. 8 points above average.
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Annual Running Costs
~40 mpg
Based on 2200cc
Low estimate due to excellent reliability
Based on 7,400 miles/year (UK average), current fuel prices, and repair likelihood from MOT data. Insurance not included.
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Reliability Verdict
Excellent reliability. Very few MOT failures. That's 8 points above the national average of 82%. It also outperforms the FORD brand average of 85%.
At 10 years old, 90% of FORD TOURNEO CUSTOMs from 2016 passed their MOT first time in 2026. That's based on 58 tests across the UK. The average mileage at this age is 99,712 miles.
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How Does It Compare?
Mileage Analysis
99,712
Average miles
74,000
Expected for age
The average 2016 FORD TOURNEO CUSTOM has 99,712 miles on the clock, which is above the expected 74,000 miles for a 10-year-old car. Higher-mileage cars often have more motorway miles, which is generally less harmful than stop-start urban driving.
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Best Year to Buy?
The most reliable year is the 2024 model with a 99% MOT pass rate, while the 2014 model has the lowest at 78%. The 2016 sits between the two at 90%.
FORD TOURNEO CUSTOM by Year
Similar Cars to Consider
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About the 2016 FORD TOURNEO CUSTOM
The 2016 FORD TOURNEO CUSTOM is a family car with a 2200cc diesel engine. 58 of these vehicles were MOT tested in 2026, making it a rare model on UK roads. Among all cars from 2016, the average MOT pass rate is 85%, and this model beats that benchmark.
With an average of 99,712 miles at 10 years old, FORD TOURNEO CUSTOM owners cover more miles than the average driver.
2016 FORD TOURNEO CUSTOM Fuel Costs
The 2200cc diesel engine offers a reasonable balance between performance and economy. Expect around 40 mpg in mixed driving, which works out to roughly £1,245 per year at current diesel prices of 148p per litre (based on 7,400 miles per year). Diesel cars of this age should have their DPF (diesel particulate filter) checked, as replacements can be costly.
What does it cost to own a 2016 FORD TOURNEO CUSTOM?
Total estimated annual running cost is £1,895 (£158/month), broken down as £1245 fuel, £395 road tax, £55 MOT, and £200 predicted repairs. The low repair estimate reflects the excellent 90% pass rate. These cars rarely fail their MOT, so unexpected bills are less likely.
FORD TOURNEO CUSTOM Reliability Trend
Newer FORD TOURNEO CUSTOMs show better MOT pass rates than older ones, with an average improvement of 6 percentage points.
Buying a Used 2016 FORD TOURNEO CUSTOM
At 10 years old, the FORD TOURNEO CUSTOM is firmly in budget territory. Purchase prices are low, but check for rust, worn suspension bushes, and electrical gremlins. A full service history is especially valuable at this age. If you're flexible on year, the 2024 model has the highest pass rate at 99%. Note: with only 58 tests in our data, these figures should be treated as indicative rather than definitive.
Common Issues to Watch For
Based on the 2016 FORD TOURNEO CUSTOM's fuel type, age, and engine size, these are the most likely problem areas to check.
DPF (Diesel Particulate Filter)
Watch outShort journeys clog the DPF. Replacement costs £1,000-£2,500. Check the DPF warning light and ask about driving patterns.
Turbo Wear
Watch outDiesel turbos work harder and wear faster. Listen for whining noises and check for oil leaks around the turbo housing.
AdBlue System
Medium riskPost-2015 diesels use AdBlue for emissions. Sensor failures and tank heater issues are common. Budget £200-£500 for repairs.
EGR Valve
Watch outExhaust Gas Recirculation valves clog with carbon deposits, causing rough running and poor economy. Cleaning costs £150-£300, replacement £300-£600.
Dual Mass Flywheel
Watch outLarger diesel engines put extra strain on the dual mass flywheel. Listen for rattling at idle. Replacement with clutch is £800-£1,500.
Rust and Corrosion
Watch outAt 10+ years, check wheel arches, sills, subframe, and brake lines for rust. Structural corrosion is an MOT failure. Prevention is far cheaper than repair.
Suspension Bushings
Watch outRubber suspension bushes harden and crack with age, causing knocking noises and vague handling. A full refresh costs £300-£800 depending on the car.
Clutch Wear
Medium riskWith an average of 100k miles, clutch replacement may be due (typical lifespan 60,000-100,000 miles). Budget £400-£800 for a new clutch kit.
Brake Discs and Pads
Medium riskHigh-mileage cars often need brake disc replacement, not just pads. A full set of discs and pads costs £200-£500 per axle.
Service History
Low riskAlways request a full service history. Regular servicing is the single best indicator of how well a car has been maintained, regardless of mileage.
Running Costs Compared
How the 2016 FORD TOURNEO CUSTOM stacks up against similar cars for annual running costs, insurance, and tax.
| Car | Pass Rate | Fuel/yr | Tax/yr | Insurance | Total/yr |
|---|---|---|---|---|---|
| FORD TOURNEO CUSTOM(2016) | 90% | £1245 | £395 | Grp 25-38 | £1895 |
| VOLKSWAGEN GOLF(2015) | 89% | £1037 | £135 | Grp 18-32 | £1577-£318 |
| FORD TRANSIT(2017) | 81% | £1037 | £190 | Grp 18-32 | £1632-£263 |
| KIA SPORTAGE(2016) | 85% | £1037 | £135 | Grp 18-32 | £1577-£318 |
| LAND ROVER RANGE ROVER EVOQUE(2016) | 90% | £1037 | £135 | Grp 18-32 | £1427-£468 |
Estimates based on 7,400 miles/year, current fuel prices, and MOT data. Insurance groups are indicative. Actual costs vary by driver, location, and usage.
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