CarCostCheck

FORD TOURNEO CUSTOM (2016)

Running costs, reliability data, and common problems from 58 real MOT tests.

Annual Cost

£1,895

£158/month

MOT Pass Rate

90%

Excellent

Road Tax

£395

Based on CC/year

Insurance

Grp 25-38

2200cc Diesel

Great Choice

90% pass rate, £1895/year to run. 8 points above average.

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Diesel2200cc10 years old58 tests100k miles avg

Annual Running Costs

Fuel (Diesel, 2200cc)

~40 mpg

£1,245
Road Tax

Based on 2200cc

£395
MOT Test
£55
Predicted Repairs

Low estimate due to excellent reliability

£200
Total per year£1,895
Per month£158/mo
Per week£36/wk

Based on 7,400 miles/year (UK average), current fuel prices, and repair likelihood from MOT data. Insurance not included.

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Reliability Verdict

90% MOT pass rate(Excellent)
0%National avg: 82%100%

Excellent reliability. Very few MOT failures. That's 8 points above the national average of 82%. It also outperforms the FORD brand average of 85%.

At 10 years old, 90% of FORD TOURNEO CUSTOMs from 2016 passed their MOT first time in 2026. That's based on 58 tests across the UK. The average mileage at this age is 99,712 miles.

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How Does It Compare?

Rank among 2016 cars234th of 586(top 40%)
Rank among FORD models464th of 1,167(top 40%)
vs national average+8%(82% avg)
vs 2016 cars average+5%(85% avg)
vs FORD average+5%(85% avg)

Mileage Analysis

99,712

Average miles

vs

74,000

Expected for age

The average 2016 FORD TOURNEO CUSTOM has 99,712 miles on the clock, which is above the expected 74,000 miles for a 10-year-old car. Higher-mileage cars often have more motorway miles, which is generally less harmful than stop-start urban driving.

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Best Year to Buy?

The most reliable year is the 2024 model with a 99% MOT pass rate, while the 2014 model has the lowest at 78%. The 2016 sits between the two at 90%.

FORD TOURNEO CUSTOM by Year

YearPass RateTestsAvg Mileage
202499%1476,179 mi
202294%3236,552 mi
202183%15638,799 mi
202089%39276,575 mi
201989%2,31380,102 mi
201887%1,97182,577 mi
201785%13195,607 mi
201690%5899,712 mi
201580%83138,276 mi
201478%50203,368 mi

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About the 2016 FORD TOURNEO CUSTOM

The 2016 FORD TOURNEO CUSTOM is a family car with a 2200cc diesel engine. 58 of these vehicles were MOT tested in 2026, making it a rare model on UK roads. Among all cars from 2016, the average MOT pass rate is 85%, and this model beats that benchmark.

With an average of 99,712 miles at 10 years old, FORD TOURNEO CUSTOM owners cover more miles than the average driver.

2016 FORD TOURNEO CUSTOM Fuel Costs

The 2200cc diesel engine offers a reasonable balance between performance and economy. Expect around 40 mpg in mixed driving, which works out to roughly £1,245 per year at current diesel prices of 148p per litre (based on 7,400 miles per year). Diesel cars of this age should have their DPF (diesel particulate filter) checked, as replacements can be costly.

What does it cost to own a 2016 FORD TOURNEO CUSTOM?

Total estimated annual running cost is £1,895 158/month), broken down as £1245 fuel, £395 road tax, £55 MOT, and £200 predicted repairs. The low repair estimate reflects the excellent 90% pass rate. These cars rarely fail their MOT, so unexpected bills are less likely.

FORD TOURNEO CUSTOM Reliability Trend

Newer FORD TOURNEO CUSTOMs show better MOT pass rates than older ones, with an average improvement of 6 percentage points.

Buying a Used 2016 FORD TOURNEO CUSTOM

At 10 years old, the FORD TOURNEO CUSTOM is firmly in budget territory. Purchase prices are low, but check for rust, worn suspension bushes, and electrical gremlins. A full service history is especially valuable at this age. If you're flexible on year, the 2024 model has the highest pass rate at 99%. Note: with only 58 tests in our data, these figures should be treated as indicative rather than definitive.

Common Issues to Watch For

Based on the 2016 FORD TOURNEO CUSTOM's fuel type, age, and engine size, these are the most likely problem areas to check.

DPF (Diesel Particulate Filter)

Watch out

Short journeys clog the DPF. Replacement costs £1,000-£2,500. Check the DPF warning light and ask about driving patterns.

Turbo Wear

Watch out

Diesel turbos work harder and wear faster. Listen for whining noises and check for oil leaks around the turbo housing.

AdBlue System

Medium risk

Post-2015 diesels use AdBlue for emissions. Sensor failures and tank heater issues are common. Budget £200-£500 for repairs.

EGR Valve

Watch out

Exhaust Gas Recirculation valves clog with carbon deposits, causing rough running and poor economy. Cleaning costs £150-£300, replacement £300-£600.

Dual Mass Flywheel

Watch out

Larger diesel engines put extra strain on the dual mass flywheel. Listen for rattling at idle. Replacement with clutch is £800-£1,500.

Rust and Corrosion

Watch out

At 10+ years, check wheel arches, sills, subframe, and brake lines for rust. Structural corrosion is an MOT failure. Prevention is far cheaper than repair.

Suspension Bushings

Watch out

Rubber suspension bushes harden and crack with age, causing knocking noises and vague handling. A full refresh costs £300-£800 depending on the car.

Clutch Wear

Medium risk

With an average of 100k miles, clutch replacement may be due (typical lifespan 60,000-100,000 miles). Budget £400-£800 for a new clutch kit.

Brake Discs and Pads

Medium risk

High-mileage cars often need brake disc replacement, not just pads. A full set of discs and pads costs £200-£500 per axle.

Service History

Low risk

Always request a full service history. Regular servicing is the single best indicator of how well a car has been maintained, regardless of mileage.

Running Costs Compared

How the 2016 FORD TOURNEO CUSTOM stacks up against similar cars for annual running costs, insurance, and tax.

CarPass RateFuel/yrTax/yrInsuranceTotal/yr
FORD TOURNEO CUSTOM(2016)90%£1245£395Grp 25-38£1895
VOLKSWAGEN GOLF(2015)89%£1037£135Grp 18-32£1577-£318
FORD TRANSIT(2017)81%£1037£190Grp 18-32£1632-£263
KIA SPORTAGE(2016)85%£1037£135Grp 18-32£1577-£318
LAND ROVER RANGE ROVER EVOQUE(2016)90%£1037£135Grp 18-32£1427-£468

Estimates based on 7,400 miles/year, current fuel prices, and MOT data. Insurance groups are indicative. Actual costs vary by driver, location, and usage.

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Related Guides

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