CarCostCheck

VAUXHALL VIVARO (2004)

Running costs, reliability data, and common problems from 8,241 real MOT tests.

Annual Cost

£2,057

£171/month

MOT Pass Rate

67%

Below Avg

Road Tax

£265

Based on CC/year

Insurance

Grp 18-32

1870cc Diesel

Proceed With Caution

67% pass rate, £2057/year to run. 15 points below average.

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Diesel1870cc22 years old8,241 tests159k miles avg

Annual Running Costs

Fuel (Diesel, 1870cc)

~48 mpg

£1,037
Road Tax

Based on 1870cc

£265
MOT Test
£55
Predicted Repairs

Higher estimate due to low pass rate

£700
Total per year£2,057
Per month£171/mo
Per week£40/wk

Based on 7,400 miles/year (UK average), current fuel prices, and repair likelihood from MOT data. Insurance not included.

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Reliability Verdict

67% MOT pass rate(Below Avg)
0%National avg: 82%100%

Below average reliability. Budget extra for maintenance and repairs. That's 15 points below the national average of 82%. It falls below the VAUXHALL brand average of 84%.

At 22 years old, 67% of VAUXHALL VIVAROs from 2004 passed their MOT first time in 2026. That's based on 8,241 tests across the UK. The average mileage at this age is 159,253 miles.

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How Does It Compare?

Rank among 2004 cars396th of 491(top 81%)
Rank among VAUXHALL models836th of 882(top 95%)
vs national average-15%(82% avg)
vs 2004 cars average-5%(72% avg)
vs VAUXHALL average-17%(84% avg)

Mileage Analysis

159,253

Average miles

vs

162,800

Expected for age

The average 2004 VAUXHALL VIVARO has 159,253 miles on the clock, which is in line with the expected 162,800 miles for a 22-year-old car, suggesting normal everyday use.

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Best Year to Buy?

The most reliable year is the 2020 model with a 88% MOT pass rate, while the 2002 model has the lowest at 67%. The 2004 sits between the two at 67%.

VAUXHALL VIVARO by Year

YearPass RateTestsAvg Mileage
202172%4645,587 mi
202088%11064,426 mi
201980%10,39073,912 mi
201878%21,44580,253 mi
201775%23,65892,795 mi
201675%36,77898,379 mi
201574%43,156111,832 mi
201472%25,467120,046 mi
201370%20,902134,523 mi
201269%18,679140,447 mi
201168%22,513146,048 mi
201067%13,971150,285 mi
200968%8,688148,183 mi
200868%18,188155,883 mi
200768%18,054152,481 mi
200667%15,910153,447 mi
200568%12,438155,550 mi
200467%8,241159,253 mi
200367%4,409160,741 mi
200267%1,580157,468 mi
200173%153157,483 mi

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About the 2004 VAUXHALL VIVARO

The 2004 VAUXHALL VIVARO is a family car with a 1870cc diesel engine. 8,241 of these vehicles were MOT tested in 2026, making it a reasonably common sight on UK roads. It sits in the bottom 81% of 2004 cars for MOT pass rates.

With an average of 159,253 miles at 22 years old, VAUXHALL VIVARO owners drive about as much as the UK average.

2004 VAUXHALL VIVARO Fuel Costs

The 1870cc diesel engine offers a reasonable balance between performance and economy. Expect around 48 mpg in mixed driving, which works out to roughly £1,037 per year at current diesel prices of 148p per litre (based on 7,400 miles per year). Diesel cars of this age should have their DPF (diesel particulate filter) checked, as replacements can be costly.

What does it cost to own a 2004 VAUXHALL VIVARO?

Total estimated annual running cost is £2,057 171/month), broken down as £1037 fuel, £265 road tax, £55 MOT, and £700 predicted repairs. The higher repair estimate reflects the 67% MOT pass rate. Cars in this bracket tend to need work on suspension, brakes, and emissions components.

VAUXHALL VIVARO Reliability Trend

Newer VAUXHALL VIVAROs show better MOT pass rates than older ones, with an average improvement of 7 percentage points.

Buying a Used 2004 VAUXHALL VIVARO

At 22 years old, the VAUXHALL VIVARO is firmly in budget territory. Purchase prices are low, but check for rust, worn suspension bushes, and electrical gremlins. A full service history is especially valuable at this age. If you're flexible on year, the 2020 model has the highest pass rate at 88%. With 8,241 MOT tests in our data, there's strong statistical confidence in these figures.

Common Issues to Watch For

Based on the 2004 VAUXHALL VIVARO's fuel type, age, and engine size, these are the most likely problem areas to check.

DPF (Diesel Particulate Filter)

Watch out

Short journeys clog the DPF. Replacement costs £1,000-£2,500. Check the DPF warning light and ask about driving patterns.

Turbo Wear

Watch out

Diesel turbos work harder and wear faster. Listen for whining noises and check for oil leaks around the turbo housing.

EGR Valve

Watch out

Exhaust Gas Recirculation valves clog with carbon deposits, causing rough running and poor economy. Cleaning costs £150-£300, replacement £300-£600.

Rust and Corrosion

Watch out

At 10+ years, check wheel arches, sills, subframe, and brake lines for rust. Structural corrosion is an MOT failure. Prevention is far cheaper than repair.

Suspension Bushings

Watch out

Rubber suspension bushes harden and crack with age, causing knocking noises and vague handling. A full refresh costs £300-£800 depending on the car.

Clutch Wear

Watch out

With an average of 159k miles, clutch replacement may be due (typical lifespan 60,000-100,000 miles). Budget £400-£800 for a new clutch kit.

Brake Discs and Pads

Medium risk

High-mileage cars often need brake disc replacement, not just pads. A full set of discs and pads costs £200-£500 per axle.

Engine Mounts

Medium risk

Worn engine mounts cause excessive vibration and movement. Replacement costs £150-£400 per mount. Check for vibration at idle with the bonnet open.

Higher Than Average Failure Rate

Watch out

With a 67% MOT pass rate, this model fails more often than most. Budget for unexpected repairs and get a thorough pre-purchase inspection.

Service History

Low risk

Always request a full service history. Regular servicing is the single best indicator of how well a car has been maintained, regardless of mileage.

Running Costs Compared

How the 2004 VAUXHALL VIVARO stacks up against similar cars for annual running costs, insurance, and tax.

CarPass RateFuel/yrTax/yrInsuranceTotal/yr
VAUXHALL VIVARO(2004)67%£1037£265Grp 18-32£2057
FORD FIESTA(2006)70%£905£30Grp 8-20£1490-£567
VOLKSWAGEN GOLF(2006)72%£1037£135Grp 18-32£1727-£330
VOLKSWAGEN POLO(2006)68%£905£30Grp 8-20£1690-£367
VAUXHALL ASTRA(2005)69%£905£135Grp 12-25£1795-£262

Estimates based on 7,400 miles/year, current fuel prices, and MOT data. Insurance groups are indicative. Actual costs vary by driver, location, and usage.

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Explore other Vauxhall cars or similar models in the same category.

Related Guides

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