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Common Peugeot 405 Problems, Faults, and Repair Costs

Every known Peugeot 405 MOT issue, ranked by how common it is and what it costs to fix. Based on 778 real MOT tests across 6 model years.

Segment: family car | Fuel: Petrol, Diesel

73%

Peugeot 405 pass rate

83%

Peugeot average

82%

National average

The Peugeot 405 has an average MOT pass rate of 73%, which is 10 points below the Peugeot average and 9 points below the national average. Newer PEUGEOT 405s show better MOT pass rates than older ones, with an average improvement of 5 percentage points.

Check Your Peugeot 405's MOT History

Enter your reg plate to see the specific issues found on your car, plus a health score and running cost estimate.

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Most Common Peugeot 405 MOT Issues

Ranked by how likely they are to affect your Peugeot 405, with typical repair costs

Brakes

High likelihood

£80 - £450

Typical repair cost

Common advisories:

Brake discs worn, brake pads thin, handbrake adjustment needed

Failure points:

Brake disc excessively worn, brake pipe corroded, brake efficiency below minimum

Suspension

High likelihood

£150 - £600

Typical repair cost

Common advisories:

Suspension arm bush worn, shock absorber misting, spring corroded

Failure points:

Coil spring broken, ball joint excessive play, shock absorber leaking

Lights

High likelihood

£15 - £200

Typical repair cost

Common advisories:

Headlamp aim slightly out, lens deteriorated

Failure points:

Headlamp not working, brake light not functioning, indicator failure

Tyres

High likelihood

£50 - £300

Typical repair cost

Common advisories:

Tyre approaching legal limit, slight damage to sidewall

Failure points:

Tyre below minimum tread depth, tyre has a cut exposing ply

Exhaust & Emissions

High likelihood

£80 - £800

Typical repair cost

Common advisories:

Exhaust mounting corroded, slight exhaust leak

Failure points:

Exhaust emissions exceed limits, catalytic converter efficiency low, DPF warning

Steering

High likelihood

£100 - £500

Typical repair cost

Common advisories:

Track rod end has slight play, steering rack boot deteriorated

Failure points:

Steering rack leaking, track rod ball joint worn beyond limits

Body & Structure

High likelihood

£200 - £1200

Typical repair cost

Common advisories:

Surface corrosion on subframe, slight body panel damage

Failure points:

Structural corrosion, body mounting corroded through, chassis weakness

Windscreen & Wipers

Lower likelihood

£10 - £350

Typical repair cost

Common advisories:

Minor windscreen chip, wiper blade deteriorated

Failure points:

Windscreen crack in swept area, wiper does not clear windscreen

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Peugeot 405 Reliability by Year

MOT pass rate for each model year, based on real test data

1991
63%
Worst year
1992
67%
1993
73%
1994
74%
1995
74%
Best year
1996
71%
YearFuelEnginePass RateFail Rate
1996Diesel1.9L71%29%
1995Petrol2.0L74%25%
1994Diesel1.9L74%26%
1993Diesel1.9L73%27%
1992Diesel1.8L67%31%
1991Petrol1.9L63%38%

Most Reliable Year

1995

74% pass rate from 215 tests

View 1995 Peugeot 405 details

Least Reliable Year

1991

63% pass rate from 56 tests

View 1991 Peugeot 405 details

Peugeot 405 Running Costs

Want to know the full annual running costs for the Peugeot 405? Including fuel, tax, insurance, and predicted repairs based on MOT history.

View Peugeot 405 Running Costs

Peugeot 405 FAQ

What are the most common Peugeot 405 problems?

The most common Peugeot 405 MOT problems are brakes, suspension, lights, tyres, exhaust & emissions, steering, body & structure issues. These are the areas most likely to cause advisories or failures during an MOT test, based on 778 real tests.

Is the Peugeot 405 reliable?

The Peugeot 405 has an average MOT pass rate of 73%, which is 9 points below the national average of 82%. This is about average reliability.

Which year Peugeot 405 is most reliable?

The 1995 Peugeot 405 is the most reliable year with a 74% MOT pass rate. Avoid the 1991 model year if reliability is your priority, as it has the lowest pass rate at 63%.

How much does it cost to fix common Peugeot 405 faults?

Repair costs vary by issue. Brake work on a Peugeot 405 typically costs £80-£450, suspension repairs cost £150-£600, and exhaust/emissions fixes cost £80-£800. Lighting and wiper fixes are usually under £200.

Check a Specific Peugeot 405

Enter any reg plate to see the exact MOT history, defects found, health score, and running cost estimate for that specific car.

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Free instant check using official DVSA and DVLA data

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