Common Peugeot 406 Problems, Faults, and Repair Costs
Typical MOT issues to check on the Peugeot 406, with rough repair costs, and its MOT pass rate for each model year. Based on 6,613 MOT tests across 9 model years (DVSA data for tests carried out in 2024, retests included).
Segment: large car | Fuel: Petrol, Diesel
70%
Peugeot 406 pass rate
83%
Peugeot average
82%
All-model average
The Peugeot 406 has an average MOT pass rate of 70%, which is 13 points below the Peugeot average and 12 points below the average across all models in our data. Older Peugeot 406s tend to have better MOT pass rates than newer ones, with an average decline of 4 percentage points across model years.
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Common MOT Issues to Check on the Peugeot 406
Typical issues for a car of this age and type, estimated from its age, fuel type and engine size (not counted from its MOT records), with rough repair costs
Brakes
High likelihood£80 - £450
Typical repair cost
Common advisories:
Brake discs worn, brake pads thin, handbrake adjustment needed
Failure points:
Brake disc excessively worn, brake pipe corroded, brake efficiency below minimum
Suspension
High likelihood£150 - £600
Typical repair cost
Common advisories:
Suspension arm bush worn, shock absorber misting, spring corroded
Failure points:
Coil spring broken, ball joint excessive play, shock absorber leaking
Lights
High likelihood£15 - £200
Typical repair cost
Common advisories:
Headlamp aim slightly out, lens deteriorated
Failure points:
Headlamp not working, brake light not functioning, indicator failure
Tyres
High likelihood£50 - £300
Typical repair cost
Common advisories:
Tyre approaching legal limit, slight damage to sidewall
Failure points:
Tyre below minimum tread depth, tyre has a cut exposing ply
Exhaust & Emissions
High likelihood£80 - £800
Typical repair cost
Common advisories:
Exhaust mounting corroded, slight exhaust leak
Failure points:
Exhaust emissions exceed limits, catalytic converter efficiency low, DPF warning
Steering
High likelihood£100 - £500
Typical repair cost
Common advisories:
Track rod end has slight play, steering rack boot deteriorated
Failure points:
Steering rack leaking, track rod ball joint worn beyond limits
Body & Structure
High likelihood£200 - £1200
Typical repair cost
Common advisories:
Surface corrosion on subframe, slight body panel damage
Failure points:
Structural corrosion, body mounting corroded through, chassis weakness
Windscreen & Wipers
Lower likelihood£10 - £350
Typical repair cost
Common advisories:
Minor windscreen chip, wiper blade deteriorated
Failure points:
Windscreen crack in swept area, wiper does not clear windscreen
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Peugeot 406 Reliability by Year
MOT pass rate for each model year, from DVSA data for tests carried out in 2024 (retests included). Newer cars usually pass more often simply because they are younger. Highest and lowest are marked among years with 100+ tests that were at least three years old when tested. Fuel and engine size are a guide only.
Peugeot 406 Running Costs
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What are the most common Peugeot 406 problems?
Typical issues to check on a Peugeot 406 of this age and type are brakes, suspension, lights, tyres, exhaust & emissions, steering and body & structure. These are estimated from its age, fuel type and engine size, not counted from its MOT records. Across 6,613 MOT tests (DVSA MOT data for tests in 2024, retests included), 70% ended in a pass.
Is the Peugeot 406 reliable?
The Peugeot 406 has an average MOT pass rate of 70%, from 6,613 MOT tests. That is 12 points below the average across all models in our data (82%), so budget for potential repairs. Pass rates fall as cars age, so compare it with cars of a similar age.
Which year Peugeot 406 is the most reliable?
Of the years with at least 100 tests that were old enough for a routine MOT, the 1996 Peugeot 406 has the highest MOT pass rate: 77% of its 140 tests ended in a pass. The 2003 has the lowest at 68%. The 2004 is level on 68%. Newer cars usually pass more often simply because they are younger, so the pass rate is only part of the picture.
How much does it cost to fix common Peugeot 406 faults?
As a rough guide, brake work on a Peugeot 406 typically costs £80-£450 and suspension repairs £150-£600, while exhaust and emissions fixes can cost £80-£800. Lighting and wiper fixes are usually under £200.
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Other Peugeot Models
Common problems pages for other Peugeot models