Common Volvo S40 Problems, Faults, and Repair Costs
Every known Volvo S40 MOT issue, ranked by how common it is and what it costs to fix. Based on 34,754 real MOT tests across 17 model years.
Segment: premium | Fuel: Diesel, Petrol
72%
Volvo S40 pass rate
87%
Volvo average
82%
National average
The Volvo S40 has an average MOT pass rate of 72%, which is 15 points below the Volvo average and 10 points below the national average. Newer VOLVO S40s show better MOT pass rates than older ones, with an average improvement of 4 percentage points.
Check Your Volvo S40's MOT History
Enter your reg plate to see the specific issues found on your car, plus a health score and running cost estimate.
Most Common Volvo S40 MOT Issues
Ranked by how likely they are to affect your Volvo S40, with typical repair costs
Brakes
High likelihood£80 - £450
Typical repair cost
Common advisories:
Brake discs worn, brake pads thin, handbrake adjustment needed
Failure points:
Brake disc excessively worn, brake pipe corroded, brake efficiency below minimum
Suspension
High likelihood£150 - £600
Typical repair cost
Common advisories:
Suspension arm bush worn, shock absorber misting, spring corroded
Failure points:
Coil spring broken, ball joint excessive play, shock absorber leaking
Lights
High likelihood£15 - £200
Typical repair cost
Common advisories:
Headlamp aim slightly out, lens deteriorated
Failure points:
Headlamp not working, brake light not functioning, indicator failure
Tyres
High likelihood£50 - £300
Typical repair cost
Common advisories:
Tyre approaching legal limit, slight damage to sidewall
Failure points:
Tyre below minimum tread depth, tyre has a cut exposing ply
Exhaust & Emissions
High likelihood£80 - £800
Typical repair cost
Common advisories:
Exhaust mounting corroded, slight exhaust leak
Failure points:
Exhaust emissions exceed limits, catalytic converter efficiency low, DPF warning
Steering
High likelihood£100 - £500
Typical repair cost
Common advisories:
Track rod end has slight play, steering rack boot deteriorated
Failure points:
Steering rack leaking, track rod ball joint worn beyond limits
Body & Structure
High likelihood£200 - £1200
Typical repair cost
Common advisories:
Surface corrosion on subframe, slight body panel damage
Failure points:
Structural corrosion, body mounting corroded through, chassis weakness
Windscreen & Wipers
Lower likelihood£10 - £350
Typical repair cost
Common advisories:
Minor windscreen chip, wiper blade deteriorated
Failure points:
Windscreen crack in swept area, wiper does not clear windscreen
Is your specific car affected?
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Volvo S40 Reliability by Year
MOT pass rate for each model year, based on real test data
| Year | Fuel | Engine | Pass Rate | Fail Rate |
|---|---|---|---|---|
| 2013 | Diesel | 2.0L | 74% | 26% |
| 2012 | Diesel | 2.0L | 76% | 24% |
| 2011 | Diesel | 1.6L | 74% | 26% |
| 2010 | Diesel | 1.6L | 72% | 27% |
| 2009 | Diesel | 1.6L | 74% | 25% |
| 2008 | Petrol | 1.8L | 72% | 27% |
| 2007 | Petrol | 1.8L | 73% | 26% |
| 2006 | Diesel | 1.6L | 73% | 27% |
| 2005 | Petrol | 1.8L | 70% | 29% |
| 2004 | Petrol | 1.8L | 70% | 30% |
| 2003 | Petrol | 1.8L | 67% | 31% |
| 2002 | Petrol | 1.8L | 69% | 31% |
| 2001 | Petrol | 1.8L | 71% | 29% |
| 2000 | Petrol | 1.8L | 65% | 31% |
| 1999 | Petrol | 1.7L | 66% | 32% |
| 1998 | Petrol | 1.6L | 74% | 25% |
| 1997 | Petrol | 1.7L | 72% | 28% |
Volvo S40 Running Costs
Want to know the full annual running costs for the Volvo S40? Including fuel, tax, insurance, and predicted repairs based on MOT history.
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Volvo S40 FAQ
What are the most common Volvo S40 problems?
The most common Volvo S40 MOT problems are brakes, suspension, lights, tyres, exhaust & emissions, steering, body & structure issues. These are the areas most likely to cause advisories or failures during an MOT test, based on 34,754 real tests.
Is the Volvo S40 reliable?
The Volvo S40 has an average MOT pass rate of 72%, which is 10 points below the national average of 82%. This is about average reliability.
Which year Volvo S40 is most reliable?
The 2012 Volvo S40 is the most reliable year with a 76% MOT pass rate. Avoid the 2000 model year if reliability is your priority, as it has the lowest pass rate at 65%.
How much does it cost to fix common Volvo S40 faults?
Repair costs vary by issue. Brake work on a Volvo S40 typically costs £80-£450, suspension repairs cost £150-£600, and exhaust/emissions fixes cost £80-£800. Lighting and wiper fixes are usually under £200.
Check a Specific Volvo S40
Enter any reg plate to see the exact MOT history, defects found, health score, and running cost estimate for that specific car.
Other Volvo Models
Common problems pages for other Volvo models