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Common Volvo Xc40 Problems, Faults, and Repair Costs

Every known Volvo Xc40 MOT issue, ranked by how common it is and what it costs to fix. Based on 100,928 real MOT tests across 5 model years.

Segment: premium | Fuel: Petrol, Hybrid

93%

Volvo Xc40 pass rate

87%

Volvo average

82%

National average

The Volvo Xc40 has an average MOT pass rate of 93%, which is 6 points above the Volvo average and 11 points above the national average. The VOLVO XC40 has maintained consistent MOT pass rates across model years, varying by only 3 percentage points.

Check Your Volvo Xc40's MOT History

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Most Common Volvo Xc40 MOT Issues

Ranked by how likely they are to affect your Volvo Xc40, with typical repair costs

Brakes

High likelihood

£80 - £450

Typical repair cost

Common advisories:

Brake discs worn, brake pads thin, handbrake adjustment needed

Failure points:

Brake disc excessively worn, brake pipe corroded, brake efficiency below minimum

Lights

High likelihood

£15 - £200

Typical repair cost

Common advisories:

Headlamp aim slightly out, lens deteriorated

Failure points:

Headlamp not working, brake light not functioning, indicator failure

Suspension

Moderate likelihood

£150 - £600

Typical repair cost

Common advisories:

Suspension arm bush worn, shock absorber misting, spring corroded

Failure points:

Coil spring broken, ball joint excessive play, shock absorber leaking

Tyres

Moderate likelihood

£50 - £300

Typical repair cost

Common advisories:

Tyre approaching legal limit, slight damage to sidewall

Failure points:

Tyre below minimum tread depth, tyre has a cut exposing ply

Exhaust & Emissions

Moderate likelihood

£80 - £800

Typical repair cost

Common advisories:

Exhaust mounting corroded, slight exhaust leak

Failure points:

Exhaust emissions exceed limits, catalytic converter efficiency low, DPF warning

Steering

Moderate likelihood

£100 - £500

Typical repair cost

Common advisories:

Track rod end has slight play, steering rack boot deteriorated

Failure points:

Steering rack leaking, track rod ball joint worn beyond limits

Body & Structure

Lower likelihood

£200 - £1200

Typical repair cost

Common advisories:

Surface corrosion on subframe, slight body panel damage

Failure points:

Structural corrosion, body mounting corroded through, chassis weakness

Windscreen & Wipers

Lower likelihood

£10 - £350

Typical repair cost

Common advisories:

Minor windscreen chip, wiper blade deteriorated

Failure points:

Windscreen crack in swept area, wiper does not clear windscreen

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Volvo Xc40 Reliability by Year

MOT pass rate for each model year, based on real test data

2018
91%
Worst year
2019
92%
2020
93%
2021
93%
2022
96%
Best year
YearFuelEnginePass RateFail Rate
2022Petrol1.5L96%4%
2021Hybrid1.5L93%7%
2020Petrol2.0L93%7%
2019Petrol2.0L92%8%
2018Petrol2.0L91%9%

Most Reliable Year

2022

96% pass rate from 323 tests

View 2022 Volvo Xc40 details

Least Reliable Year

2018

91% pass rate from 11,758 tests

View 2018 Volvo Xc40 details

Volvo Xc40 Running Costs

Want to know the full annual running costs for the Volvo Xc40? Including fuel, tax, insurance, and predicted repairs based on MOT history.

View Volvo Xc40 Running Costs

Volvo Xc40 FAQ

What are the most common Volvo Xc40 problems?

The most common Volvo Xc40 MOT problems are brakes, lights issues. These are the areas most likely to cause advisories or failures during an MOT test, based on 100,928 real tests.

Is the Volvo Xc40 reliable?

The Volvo Xc40 has an average MOT pass rate of 93%, which is 11 points above the national average of 82%. This is considered good reliability.

Which year Volvo Xc40 is most reliable?

The 2022 Volvo Xc40 is the most reliable year with a 96% MOT pass rate. Avoid the 2018 model year if reliability is your priority, as it has the lowest pass rate at 91%.

How much does it cost to fix common Volvo Xc40 faults?

Repair costs vary by issue. Brake work on a Volvo Xc40 typically costs £80-£450, suspension repairs cost £150-£600, and exhaust/emissions fixes cost £80-£800. Lighting and wiper fixes are usually under £200.

Check a Specific Volvo Xc40

Enter any reg plate to see the exact MOT history, defects found, health score, and running cost estimate for that specific car.

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